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m600 chart

More energy efficient than traditional mills, the innovative centrifugal mechanism develops very high grinding forces. The grinding force is dictated by the speed of rotation, typically 300 RPM i.e. the higher the speed and hence force, the finer the powder.

The m-series mill M600

Ultimate fine powder grinding output from low energy input

The m-series can grind a range of materials of various hardness from limestone to silicon carbide to 90% passing 45 microns and below with specific energy consumption circa 10kWh/T, making m-series comminution highly efficient against traditional milling comparisons.

Demo video: click here

How it works

The mill comprises an upper material in-feed chamber (1) onto which is mounted the drive motor (2), grinding modules (3) and a lower material out-feed cone (4). The machine is mounted onto a fabricated base frame (5) and located on anti vibration mounts.

Material enters the machine through the upper in-feed chamber, passing through the grinding modules (3) where it is progressively reduced in size, exiting the machine through the out-feed cone (4).

The multi stage grinding process comprises in the example illustrated two grinding modules, each featuring a central shaft (6), spreader plate (7) and arbour, onto which are mounted six rollers (8) linked to swinging arms (9). When the shaft is rotated, centrifugal force causes the rollers to move outwards, bringing them into contact with the inner face of the grinding chamber (10) which in turn, causes them to rotate. The spreader plates throw the material being processed outwards and the material is then ground between the rollers and the grinding module walls. By varying the speed of the rotation of the central shaft, the force of the action of the rollers against the drum can be varied which in turn varies the finished particle size.

Throughput vs size of machine - One of the key features is the size of the module barrel which is linear to output, so a 1200mm barrel can output up to 10 tonnes per hour – a very small footprint when compared with ball mills.

The modules are self contained and can range per application from 1 to 4. The more modules the finer the powder. Module diameter also determines the volume of output - the larger the diameter the greater the output. A standard 600mm barrel produces a very fine powder output at up to 5 tonnes per hour.

The machine is encased in a sound proof cladding.

base frame

The m-series mill integrates centrifugal powder milling technology into a dynamic engineered solution for a range of industries and applications.

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The patented powder milling process employed in the m-series range of mills is based upon a centrifugal grinding mechanism meeting with the material flow path and roller pattern which maximises grinding efficiency. In essence, low electrical energy input relative to fineness and volume of powder output.


Benefits

  • High throughput
  • Low maintenance modular design delivers significant savings over traditional mills
  • Extremely energy efficient with a power requirement of around 10 kWh/T
  • Low cost milling to very fine particle sizes due to rotation speed and modular design
  • All round versatility for a wide range of materials and applications
  • Can be installed into existing processes or supplied as a Complete Process Solution
  • Range: 1, 5 and 10 tonnes per hour - with configuration up to 50 tonnes per hour
  • Vertical configuration and compact size gives m-series inertia mills small carbon footprint and makes them easily transportable for optimum on-site placement
  • ATEX compliant
  • Modular design enables efficient multi-mill installation possibilities where ball mills cannot be sited
  • No product collection filter required
  • Minimal foundation requirements
  • Multi input option for mill & mix operation
  • Easy maintenance

Modular construction - built for easy maintenance

m-series mills are designed with low maintenance and heavy duty, hard-wearing materials are selected for key components when handling abrasive materials. Modular design allows service exchange replacement of key components within 1 hour, minimising downtime.
Improved hygiene

Easy cleaning of grinding modules also allows for ‘milled product’ changes without cross contamination. Quick module disconnect from the main body of the machine enables easy access for cleaning of both modules and machine elements. No product collection filter to clean.

Where required, the mill can be supplied fully ATEX rated and can safely process flammable/potentially explosive substances and materials such as coal, petcoke, plastics etc.